Innovatively achieving automation, reducing costs and increasing efficiency - this is truly an outstanding skill
A series of articles on equipment assistance for agricultural chemical enterprises to generate more profits in the first installment
With the continuous advancement of Industry 4.0, the competition in the agricultural chemical market has intensified in modern industrial production. The demand is constantly increasing, and consumers' requirements for product quality are also rising. Therefore, agricultural chemical formulation enterprises have an increasingly urgent need for packaging equipment that can improve production efficiency, reduce costs, and enhance product quality. Jinwang Intelligent has launched a four-core product matrix specifically for the agricultural chemical formulation industry (intelligent processing, intelligent storage, intelligent packaging, and intelligent operation), which greatly meets the market demand.
Traditional agricultural chemical formulation factories often rely on a large number of manual operations, which not only have low efficiency but also easily lead to unstable packaging quality. Jinwang Intelligent has focused on agricultural chemical formulation enterprises for nearly 20 years and has launched a series of fully automatic intelligent equipment for these enterprises, providing them with efficient and intelligent packaging solutions to help them increase production efficiency, reduce costs, and improve product quality, thereby enhancing their market competitiveness.
FX-6AS Automatic Rotary Capping Machine
This machine integrates bottle feeding, lid arrangement, screwing, and bottle discharging. It adopts lid grasping and positioning for screwing. The entire machine has a rotary structure. During the screwing process, there is no damage to the bottle or the lid. The screwing efficiency is high, the qualification rate is high, the operation is stable, and the application range is wide. It can be comparable to similar products from abroad. This machine is suitable for the automatic screwing of various external lids of various specifications of glass or plastic bottles. It uses a grasping device to grasp the lids delivered by the scraping plate and completes the screwing of the external lids during the rotation of the bottle. The entire machine is controlled by PLC and has a touch-type human-machine interface. The operation is convenient and intuitive.
Product Superiority
■High qualification rate: The cap sealing qualification rate is close to 100%. The torque is adjustable, which is convenient and fast, and has good stability.
■Good versatility: By selecting the corresponding cap sealing claws, it is also applicable to anti-theft caps and straw hats caps.
■Quick-installation mold design. The mold replacement does not require tools, and different bottle types can be engraved with labels on the mold. It is more convenient and faster to change the bottle type specifications, and the bottle type switching time is short.
■ Based on safe production ① The cap-securing machine is equipped with bottle-reversal and bottle-identification switches. When there is a bottle-reversal or bottle-clogging situation, the equipment will automatically stop to prevent damage to the twist ring or star wheel.
② At all transmission points, there are clutch limit protection switches. When the bottle-star wheel gets stuck or the main shaft torque exceeds the limit, the clutch will automatically disengage and the machine will stop running with an alarm, protecting the equipment from damage and prolonging its service life. Other similar capping machines on the market do not have this function.
■ Humanized design: Refer to the design structure of the world's top cap-rolling machine manufacturer AROL (a dedicated supplier for Krones' cap-rolling equipment), and adopt the mode of automatic motor lifting (touch screen or push-button operation) + semi-automatic handle lifting adjustment. The adjustment of specifications is convenient and fast. Currently, similar cap-rolling machines on the market either can only be manually adjusted, have no automatic lifting function or use triangular belt transmission. Without power supply, manual lifting cannot be performed, and the adjustment is rather cumbersome.
■ The entire electrical control system adopts the configuration of France Schneider, integrating the electrical control system, which is more stable, reliable, safe, green and energy-efficient.
■ The photoelectric detection and lid handling system is simple and stable to adjust, with a qualification rate as high as 100%. The enlarged lid handling device can store more lids and handle them more stably.
■ The nitrogen filling function can be added before the lid is screwed together. The reserved pipeline can be connected to the customer's nitrogen source. (This function is optional.)
Customer Case
Before using the Jinwang intelligent FX-6AS fully automatic rotary cap-attaching machine, the cap-attaching equipment would have a certain rate of misalignment (approximately 5%). This had a significant impact on the entire production process. The 5% rework rate not only wasted a lot of resources but also consumed a great deal of manpower. This led to many orders being produced late, causing immeasurable losses.
After learning about the situation, Jinwang Intelligent immediately organized a technical breakthrough team to handle the issue and innovate and upgrade the equipment. They successfully solved the problem of the skewed cover, resulting in a 5% increase in overall production capacity! They eliminated the impact of low qualification rate, saving a lot of manpower and material resources for the customers! Truly achieving the effects of reducing staff, increasing efficiency, improving quality and reducing costs!
After learning about the situation, Jinwang Intelligent immediately organized a technical breakthrough team to handle the issue and innovate and upgrade the equipment. They successfully solved the problem of the skewed cover, increasing the overall production capacity by 5%! They eliminated the impact of low qualification rate, saving a lot of manpower and material resources for the customers! Truly achieving the effects of reducing staff, increasing efficiency, improving quality and reducing costs!
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