Innovative series of articles on creating unmanned production methods to achieve cost reduction and efficiency improvement - a truly remarkable technique
This second installment provides equipment assistance to agricultural chemical enterprises to increase profits through diversified production
With the continuous advancement of Industry 4.0, in modern industrial production, the competition in the agrochemical market has become increasingly fierce. The demand is constantly growing and consumers' requirements for product quality are constantly rising. Therefore, agrochemical formulation enterprises have an increasingly urgent need for packaging equipment that can improve production efficiency, reduce costs, and enhance product quality. Jinwang Intelligent has launched a four-core product matrix specifically for the agrochemical formulation industry (intelligent processing, intelligent warehousing, intelligent packaging, and intelligent operation), which greatly meets the market demand.
Traditional agrochemical formulation factories often rely on a large number of manual operations, which not only have low efficiency but also easily lead to unstable packaging quality. Jinwang Intelligent has focused on agrochemical formulation enterprises for nearly 20 years and has launched a series of fully automatic intelligent equipment specifically for agrochemical formulation enterprises, providing enterprises with efficient and intelligent packaging solutions to help them improve production efficiency, reduce costs, enhance product quality, and strengthen market competitiveness!
Innovation is truly a remarkable skill
This equipment has a patented high-speed rail-shaped main body, real-time data display, and is the latest industrial 4.0 intelligent packaging machine.
The DXD-180DJ fully automatic horizontal bagging machine consists of components such as motor film feeding, bag forming, bottom sealing, vertical sealing, servo bag pulling, cutting, bag opening inspection, bag filling, bag transfer, bag dust removal, bag top sealing, etc. Through the motor driving the main shaft and the various cams on the main shaft to complete the coordinated actions of each component, and the position signals are fed back by the encoder on the main shaft. Under the programmable control of the PLC, the functions from film roll → bag forming → bag making → bag opening inspection → filling → bag dust removal → sealing → finished product transportation are realized. Finally, it is packed into boxes or cases by manual operation.
The main unit adopts standard strip sealing, and by replacing the filling device, various materials such as powders, granules, suspensions, emulsions, and aqueous solutions can be automatically filled on this machine. The entire machine is made of SUS304 stainless steel, which has a good anti-corrosion effect on materials with strong corrosiveness. The tempered glass outer cover prevents dust from leaking out and is more environmentally friendly and pollution-free.
Product Superiority
■Easy to use
Mechanical bag opening detection: Mechanical bag opening with automatic detection function, ensuring the bag opening qualification rate close to 100%. If the bag is not opened or the opening is incomplete, no material will be added and no materials will be wasted, saving production costs for users. Bag dust removal: Bag dust removal function, the motor drives to sweep away dust, solving the problem of dust adsorption at the bag opening, ensuring the sealing success rate.
Servo bagging system: Bag width adjustment can be completed with just a one-click input on the touch screen, resulting in less material waste. It is applicable in various scenarios: one machine for multiple uses. The equipment is equipped with connectors for powder, liquid, high-viscosity, and granular filling devices. Additionally, software design also reserves these connectors. When users need to replace the filling device, they only need to install the connector and call the function on the touch screen to use it.
Anti-stick and Anti-creasing Blocks: To prevent the adhesive parts on the equipment from developing phenomena such as glue sticking, bag sticking, and material sticking after long-term use, special spraying is applied to the surfaces of components such as bottom sealing, vertical sealing, middle sealing, and top sealing, in order to avoid such situations.
All the connecting rod components of this machine are made of SUS304 stainless steel castings, which are highly sturdy and do not deform. While other manufacturers usually use welded connecting rods, these rods are prone to breaking and deforming.
■ Film replacement and bag sealing device
When one roll of film is used up, there is no need to pull out the remaining roll of film from the equipment. Just stick it to the new film roll on this device and restart the machine to continue operation, reducing material waste.
■ Producing higher-quality products
Rhombic tear opening: Using an independent tear opening mechanism, the cylinder drives the cutter to move back and forth to achieve the tear opening effect. It is easy to tear and looks beautiful. Its usage effect far exceeds the hot stamp tear opening, and there is a debris collection device on the tear opening device. The pipeline collection type debris collection bin for rhombic tear opening is convenient and fast.
■ Safer temperature control integrated module
Real-time monitoring of temperature changes, clear operation. Thus, it effectively controls the heat sealing mechanism to ensure the reliability of the seal and make the packaged products good-looking and functional. Central operation control: The central control box is installed in the middle of the equipment, which is beautiful, elegant, and convenient for operation and maintenance. Workers do not need to run back and forth when operating, which can effectively improve work efficiency. An independent operation button box is also equipped, with functions such as dose fine-tuning and point activation. The operation is more convenient. Multiple safety protections (color vision detection, Japanese SMC vacuum generator, air source processor with air pressure detection, power phase sequence protector) ensure the stability and reliability of equipment operation to the greatest extent. The main configuration of the entire machine uses Schneider Electric systems (PLC programmable controller, human-machine interface, servo system, frequency converter, switching power supply, etc.). Safer, more reliable, more efficient, and more environmentally friendly, bringing you more economical energy consumption.
Safety door switch: During production, the door opens and the machine automatically stops to provide protection, effectively preventing accidents from occurring.
Improve efficiency and generate more profits
A pesticide customer from Anhui urgently needed to increase the production capacity of their equipment due to the continuous updates and improvements of the product. The original bagging equipment was already unable to meet the current demands of the customer, causing a significant impact on the production of new orders.
After learning about the situation, Jinwang Intelligent immediately formed a technical breakthrough team to innovate and upgrade the equipment. They upgraded the original single-blade workstation to a double-blade workstation. This enabled the company to switch to more product specifications safely and stably, increasing production efficiency by doubling the output! It saved the company a significant amount of time and production costs! Truly achieving the goals of reducing staff, increasing efficiency, improving quality, and reducing costs!
In the future, Jinwang Intelligent will continue to focus on the agricultural chemical formulation industry, implement the innovation-driven development strategy, continuously uphold the innovative spirit to achieve breakthroughs in core technologies, empower customers with excellent product quality and high-quality services, and adhere to the mission of "building 10,000 agricultural chemical formulation unmanned intelligent factories, using intelligence to change the world and benefit humanity". It will persist in the business philosophy of "width of one centimeter, depth of one kilometer", continuously launching products and services that meet customer needs, continuously leading the intelligent manufacturing of the agricultural chemical formulation industry, helping agricultural chemical formulation enterprises achieve unmanned production and easily generate more profits! Facilitating the development of new quality productive forces and opening a brand new chapter of intelligent manufacturing in the agricultural chemical formulation industry!
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