Innovative series of articles on creating unmanned production methods to achieve cost reduction and efficiency improvement - a truly remarkable technique
This second installment provides equipment assistance to agricultural chemical enterprises to increase profits through diversified production
With the continuous advancement of Industry 4.0, in modern industrial production, the competition in the agrochemical market has become increasingly fierce. The demand is constantly growing and consumers' requirements for product quality are constantly rising. Therefore, agrochemical formulation enterprises have an increasingly urgent need for packaging equipment that can improve production efficiency, reduce costs, and enhance product quality. Jinwang Intelligent has launched a four-core product matrix specifically for the agrochemical formulation industry (intelligent processing, intelligent warehousing, intelligent packaging, and intelligent operation), which greatly meets the market demand.
Traditional agrochemical formulation factories often rely on a large number of manual operations, which not only have low efficiency but also easily lead to unstable packaging quality. Jinwang Intelligent has focused on agrochemical formulation enterprises for nearly 20 years and has launched a series of fully automatic intelligent equipment specifically for agrochemical formulation enterprises, providing enterprises with efficient and intelligent packaging solutions to help them improve production efficiency, reduce costs, enhance product quality, and strengthen market competitiveness!
Innovation is truly a remarkable skill
CCG1000-12TJ Automatic Piston Filling Machine is the latest generation of improved volume filling machine, which is suitable for the packaging of various water agents and high viscosity products. Whole machine is of in-line structure, driven by servo motor and volume metering filling principle, which realizes high precision of filling dosage. It adopts PLC control, human-machine interface, and the whole machine is easy to operate. The whole machine adopts arc frame, which is beautiful and generous. High precision electronic scale automatic weighing data transmission system is selected to make dose adjustment more convenient and quick.
Pioneering Advantages
It is widely used in industries such as pesticides, fine chemicals, cosmetics, fertilizers, and oils for automatic filling of 50 - 1000 ml bottles.
■ It has an automatic cylinder disassembly and material removal function, which can be completed with a single touch screen operation. It can completely empty the materials in the material cylinder, effectively avoiding cross-contamination of materials, and making the replacement of sealing rings more convenient and efficient.
■ The warehouse layout can be re-planned according to the software, and it has extremely strong scalability, which can meet the needs of various future changes.
■ The latest fluorine-containing carburizing technology for sealing components improves the wear resistance and service life, and reduces maintenance costs.
■ The filling system adopts the ESG integral casting three-way angle seat valve. The valve body is made of 316 stainless steel, which has excellent corrosion resistance and is durable, with a long service life. It meets the German industrial standard DIN EN 12266 level A for leak prevention, with a sealing grade that ensures accuracy.
■ It uses high-standard professional filling valves, which fill at a fast speed and with high precision and stability. The valve body is made of 316 stainless steel, which has good corrosion resistance, is durable, and has a long service life. The special structure at the bottom and the sealing design can achieve no dripping during filling. The filling valve adopts a bottom-sealing structure, preventing the medium from remaining in the connection threads and the valve stem sealing area, which is more conducive to cleaning and can effectively reduce residue.
■ The entire machine is equipped with the integrated electrical control system from Schneider of France. It is controlled by PLC programming and driven by servo motors, with synchronous belts and stable double-threaded screw rod lifting mechanisms. This ensures high precision of the piston movement and enables precise filling.
■ The filling head with motor lifting can be adjusted in height on the touch screen, which is quick and convenient.
■ The filling head can be adjusted quickly and is equipped with scale markings. No tools are needed for adjustment, making it convenient and fast. The air tubes and photoelectric indicators have names for easy maintenance and repair.
■ The electronic weighing system allows for dose adjustment with one click.
■ The entire machine is made of high-quality SUS304 stainless steel, which better adapts to the filling production environment, has good anti-corrosion performance, and is easy to clean. The outer casing of stainless steel and tempered glass covers seal the machine body, and an exhaust port (with a接管 diameter of Φ120mm) is reserved above the filling head to connect with the factory's exhaust system， allowing the exhaust of the exhaust gas generated during the filling process.
Improve efficiency and generate more profits
In recent years, on one hand, with the adjustment of agricultural planting structure and the diversification of pest control needs, the market demand for various pesticide formulations has been increasing continuously. Whether it is the conventional pesticides used for field crops or the special pesticide formulations for economic crops, the order volume has shown a significant upward trend. On the other hand, consumers' attention to the quality and safety of agricultural products has been increasing, and they have also put forward higher requirements for the packaging of pesticide formulations. Not only must the packaging ensure its sealing and safety to prevent pesticide leakage from causing environmental pollution and safety hazards, but also the packaging design should pay more attention to the completeness and readability of the information, making it convenient for farmers to use pesticides correctly.
However, the original packaging equipment of the enterprise gradually revealed some deficiencies when facing the increasing market demand. The packaging speed of the equipment was limited, making it unable to meet the production requirements for large-scale orders, resulting in an extended delivery cycle and, to a certain extent, affecting customer satisfaction. At the same time, the old equipment also had some problems in terms of packaging accuracy and stability, unable to ensure that the weight and quality of each package of the pesticide formulation met the high standards. This not only increased production costs but also might damage the enterprise's brand image.
In order to meet market demands and solve the problems of existing equipment, Zhejiang Yongnong Chemical Company conducted in-depth market research and technical assessment, and finally chose the packaging equipment from Jiangsu Jinwang Intelligent Technology Co., Ltd. The intelligent packaging equipment of Jinwang Intelligent has many significant advantages, which will bring a comprehensive improvement to the packaging process of the enterprise.
High packaging speed: The new equipment adopts advanced automated control systems and high-speed transmission devices, and can achieve a filling speed of over 6000 per hour. Compared with the original equipment, it has increased by more than 200%. This means that the enterprise can complete more packaging tasks within the same time, greatly improving production efficiency, effectively shortening the delivery cycle, and better meeting the needs of customers.
Precise packaging accuracy: The equipment is equipped with high-precision metering systems and intelligent detection devices, which can precisely control the weight of each pesticide formulation bottle, with an error range of ±1 gram. At the same time, during the packaging process, it can detect packaging quality in real time, such as finding loose seals or misaligned labels, and will immediately stop the machine and give an alarm prompt to ensure that each package meets the high-quality standard.
Outstanding compatibility: Considering the diversity of the enterprise's products, the new packaging equipment has strong compatibility. It can adapt to the packaging of various types of pesticide formulations, including various aqueous solutions, emulsions, oil suspensions, suspensions, and high-viscosity materials, and can also be compatible with various specifications of bottle packaging materials. This enables the enterprise to be more flexible in product innovation and market expansion, and to quickly respond to market changes and launch new products that meet customer needs.
Intelligent operation and management: The new equipment adopts advanced human-machine interfaces and intelligent control systems. Operators only need to input relevant parameters on the touch screen to complete the equipment's debugging and operation. At the same time, the equipment also has remote monitoring and data analysis functions. Enterprise managers can view the operation status, production data, etc. of the equipment in real time through mobile phones or computers, facilitating production scheduling and quality control, and achieving intelligent and informationized production processes.
The introduction of the new packaging equipment holds significant strategic importance for Zhejiang Yongnong Chemical. It not only enhances the production capacity and product quality of the enterprise, strengthens its competitiveness in the market, but also helps the enterprise further expand its market share and achieve sustainable development.
Zhejiang Yongnong Chemical stated: The fully automatic filling line provided by Jinwang Intelligent has greatly reduced labor costs and production costs in the production process, improved production efficiency and product quality stability, bringing more economic benefits to the enterprise. In the market, the enterprise can better meet the needs of customers, improve customer satisfaction and loyalty, and further consolidate and expand its market share. At the same time, the digital and intelligent management functions of Jinwang Intelligent also provide strong support for the future development of the enterprise, helping it achieve digital transformation and improve overall management level.
It can be foreseen that driven by the continuous growth of market demand and the assistance of the new packaging equipment, Zhejiang Yongnong will take more solid steps in the agricultural chemical formulation industry, providing higher-quality and more efficient pesticide products for agricultural production, and making greater contributions to ensuring global food security.
In the future, Jinwang Intelligent will continue to focus on the agricultural chemical formulation industry, implement the innovation-driven development strategy, continuously uphold the innovative spirit to achieve breakthroughs in core technologies, empower customers with excellent product quality and high-quality services, and adhere to the mission of "building 10,000 agricultural chemical formulation unmanned intelligent factories, using intelligence to change the world and benefit humanity". It will persist in the business philosophy of "width of one centimeter, depth of one kilometer", continuously launching products and services that meet customer needs, continuously leading the intelligent manufacturing of the agricultural chemical formulation industry, helping agricultural chemical formulation enterprises achieve unmanned production and easily generate more profits! Facilitating the development of new quality productive forces and opening a brand new chapter of intelligent manufacturing in the agricultural chemical formulation industry!
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