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Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine

Product Details:
Place of Origin: made in China
Brand Name: JWIM
Certification: CE,CO,ISO
Model Number: CCG1000-16TB
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: negotiation
Packaging Details: wooden cases
Delivery Time: 15-90 work days
Payment Terms: L/C, T/T
Supply Ability: 1 Osets per month
Specifications Product Description Request A Quote
Specifications
Specifications
Name: CCG1000-16TB
Fill Speed: 100mL: ≤ 6,000 Bottles / H 500mL: ≤ 4,000 Bottles / H 1,000 ML: ≤ 3,000 Bottles / H (* Water As The Medium, The Actual Capacity Fluctuates Up And Down Depending On Customer Material)
Bottle Type: Round Bottle: Φ40-95mm In Diameter Bottle Height Is 80-230mm Square Flat Bottle: 40-95mm Long Width Of 40-95mm High Of 80-230mm
Fill Capacity: 50-1000mL.
Measurement Accuracy: ± 1g (100mL) ± 2g (1000mL) (* With Water As The Medium)
Discharge Nozzle Diameter: Φ18mm.
Corresponding To The Minimum Barrel Mouth Inner Diameter: ≥ Φ22mm.
Air Source Pressure: 0.6-0.8MPa.
Power Supply / Power: ~380V 50Hz/3.55KW.
Overall Dimensions: 2485 × 1540 × 2420mm (L × W × H)
Weight: About 2,000 Kg
High Light:

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Product Description

Intelligent High Viscosity Filling Machine For Packaging Of Water, Emulsion, Suspension And High Viscosity Materials

CCG1000-16TB-type intelligent high-viscosity filling machine

General information:

CCG1000-16TB is the latest generation of improved volume filling machine.Jinchang patent design visual barrel box design, cleaning completely no storage; intelligent one-click cleaning system, with cleaning recycling box, replacement specifications clean carefree. This model is suitable for packaging of water, emulsion, suspension and high viscosity materials. The principle of servo motor drive and volume measurement and filling is adopted to realize the high accuracy of filling dose. Select a high-precision electronic scale automatic weighing data transmission system, the dose adjustment is more convenient and fast.

Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine 0

Technical parameters:

 

 

1

 

Fill speed

100mL: ≤ 6,000 bottles / h 500mL: ≤ 4,000 bottles / h

1,000 mL: ≤ 3,000 bottles / h

(* Water as the medium, the actual capacity fluctuates up and down depending on customer material)

2 Bottle type

Round bottle: Φ40-95mm in diameter Bottle height is 80-230mm

Square flat bottle: 40-95mm long Width of 40-95mm High of 80-230mm

3 Fill capacity 50-1000mL.
4 Measurement accuracy ± 1g (100mL) ± 2g (1000mL) (* with water as the medium)
7 Discharge nozzle diameter Φ18mm.
8 Corresponding to the minimum barrel mouth inner diameter ≥ Φ22mm.
9 Air source pressure 0.6-0.8MPa.
10 Power Supply / Power ~380V 50Hz/3.55KW.
11 Overall dimensions 2485 × 1540 × 2420mm (L × W × H)
12 Weight

About 2,000 Kg

 

Equipment dimension drawing:

Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine 1

Equipment advantages:

1, is widely used in the automatic filling of 80-1000mL bottles in pesticides, fine chemicals, daily chemicals, fertilizers, oils and other industries.

Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine 2

2, visual circular material box, the situation is clear at a glance, circular material warehouse design, cleaning completely without material.

3, intelligent one-key cleaning system, with its own cleaning and recycling bin. This function is unique to Jinwang, with a patented design.

Collect the remaining material status (replace another batch of materials and collect the previous batch of materials):

1. "The D" cylinder opens to align the feed nozzle with the "F" transition cycle box.

2. "Material in the A" box enter the piston cylinder through pipe "1" and three-way valve "B". The piston reciprocation fills the material into the "F" transition circulation box through pipe "2" and feeding nozzle "E".

3. Connect the pipeline "3" with the pipe "4" via the "G" "three-way valve, and the remaining material is collected at the pipe" 4 " outlet.

. Automatic cleaning status (replace another batch of materials, clean the previous batch of materials):

1. "The D" cylinder opens to align the feed nozzle with the "F" transition cycle box.

2. "Material in the A" box enter the piston cylinder through pipe "1" and three-way valve "B". The piston reciprocation fills the material into the "F" transition circulation box through pipe "2" and feeding nozzle "E".

3. Connect pipes "3", "5" via "G" to bring the cleaning water into the "H" cleaning box.

4. "I" pump then hits the cleaning water in the H "cleaning box through the pipe" 6 "to the" A " box. Cycycle cycle until the box and pipes are cleaned.

5. Discharge the cleaning water in the "H" cleaning box through the "J" discharge valve.

Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine 3

4, Jinwang and FESTO) jointly developed a new corner seat valve for agrochemical filling industry, long life, short operation journey one million times without leakage; modular design and maintenance is convenient; filling time is short, 40% larger than other three angle seat valve flow; higher safety, appearance leakage warning and other functions

Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine 4

Comparison table of FESTO angle seat valve with other general ball valves
  FESTO-angle seat valve

Other home general ball valve

 

 

 

Leak life The trip is short and 1 million times 140,000 times

 

Seal material

Seal material modified PTFE, performance stable corrosion resistance

(Better flexible and longer lived than the normal PTFE)

 

Stainless steel is easy to corrosion for long time

Repair it Quick maintenance (save downtime) Difficult, with a long replacement time
Economy-oriented Small gas consumption, energy saving Large gas consumption
Security Seal replacement is convenient, and material leakage warning The leak is not easy to observe
Innovative design Flow rate is 40% larger than the other three-way angle seat valves Small flow rate and long filling time
Structure Module design Complex structure and long production cycle

 

5, filling unit adopts the off-cylinder structure, which can completely empty the materials in the material cylinder, effectively avoid the cross-contamination of the materials, and it is more convenient and fast to replace the sealing ring.

Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine 5

6,'s latest tetrafluorocarburbon technology seals improve wear resistance and service life and reduce maintenance costs.

Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine 6

7, Jinwang adopts PLC programming and control, servo motor drive synchronous belt with + drive stable double-wire bar lifting mechanism, which ensures the high precision of piston movement travel and realizes accurate filling.

Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine 7

8, uses the motor lifting filling head, which can adjust the height of the filling head in the touch screen, quick and convenient.

Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine 8

9, adopts integral cast filling head of 316, good molding and longer service life.

Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine 9

10, complete electric control system adopts French Schneider configuration and integrated electric control system, which is more stable and reliable, safe,green and low energy consumption.

Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine 10

11, electronic weighing system, dose adjustment with one button. (This function is optional)

Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine 8

12, filling head is quickly adjusted with scale mark, adjustment without tools, convenient and fast. Pipe and photoelectric designation for easy maintenance and maintenance.

Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine 12

13, machine adopts high quality SUS304 stainless steel, better adapt to the filling production environment, good anti-corrosion performance and easy cleaning. Outoutsourced stainless steel and tempered glass door cover seal the body, and the exhaust outlet (nozzle aperture is Φ120mm diameter) can be connected to the factory air introduction system to discharge the exhaust gas from the filling process.

Main configuration of the equipment:

 

No ial First name "Said that." Brand name

 

1

Programmable controller

CPU.

Schneider.

Schneider

2 Touch-screen

Schneider.

Schneider

3 Converconverter

Schneider.

Schneider

4 Servo system

Schneider.

Schneider

5 Count photoelectric

SICK.

Schker

6 Close proximity switch

LEUZE.

Labor measurement

7 Switch on the power supply

Schneider.

Schneider

8 Pressure switch SMC.
9 Cylinder

FTEC.

Eptai

10 Solenoid valve

FTEC.

Eptai

11 Button

Schneider.

Schneider

12 Warning lamp

Schneider.

Schneider

13 Circuit breaker

Schneider.

Schneider

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Contact Person : Mr. Liting
Tel : +86 13906146595
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