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Piston Liquid Filling Machine Featuring Servo Motor Driven Filling System and PLC Control for Consistent Packaging Output

Piston Liquid Filling Machine Featuring Servo Motor Driven Filling System and PLC Control for Consistent Packaging Output

Piston Liquid Filling Machine with Servo Motor

PLC Control Liquid Filling Machine

Servo Driven Piston Filling System

Place of Origin:

CHINA JIANGSU

Brand Name:

JWIM

Model Number:

CCG5000-6D

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Product Details
Capacity:
1000ml: ≤1200 BPH 5000ml:≤600 BPH
Applicable Bottle Size:
Round Bottle: Φ80-140mm Height:140-340mm Flat/Square Bottle: L: 80-200mm W: 80-140mm H: 140-340mm
Filling Volume:
1000-5000ml
Filling Precision:
1000ml:±3g 5000ml:±5g
Product Feeding Height:
2400mm
External Dimension:
1995×1113×2610mm(L×W×H)
Weight:
About 2100kg
Payment & Shipping Terms
Minimum Order Quantity
1 PCS
Price
$20000PCS
Packaging Details
WOODEN CASE
Delivery Time
30 WORK DAYS
Payment Terms
L/C, T/T
Supply Ability
1PCS PER MONTH
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Product Description

1. Introduction

CCG5000-6D Intelligent Piston Filling Machine is suitable for the packaging of various water agents and high viscosity products. Whole machine is of in-line structure, driven by servo motor and volume metering filling principle, which realizes high precision of filling dosage. It adopts PLC control, human-machine interface, and the whole machine is easy to operate.

 

2. Machine Dimension

 

Piston Liquid Filling Machine Featuring Servo Motor Driven Filling System and PLC Control for Consistent Packaging Output

 

3.Technical Parameters

1 Capacity

1000ml: ≤1200 BPH 5000ml:≤600 BPH

*Capacity differs from product, drum and product characteristic.

2 Applicable Bottle Size

Round Bottle: Φ80-140mm Height:140-340mm

Flat/Square Bottle: L: 80-200mm W: 80-140mm H: 140-340mm

 

3 Filling Volume

1000-5000ml

*Filling range differs from the product characteristic and product feeding.

4 Filling Precision

 

1000ml:±3g 5000ml:±5g

*Precision differs from product, drum and product characteristic.

5 Product Feeding Height 2400mm
6 Product Feeding Diameter DN40
7 Filling Nozzle Diameter Φ26mm
8 Min Opening Diameter ≥Φ30mm
9 Air Pressure 0.6-0.8MPa
10 Power Source ~380V 50Hz/2.2KW
11 External Dimension 1995×1113×2610mm(L×W×H)
12 Weight About 2100kg

 

4. Electrical Configuration

SN Name Brand Picture
1 PLC Schneider  
2 HMI Schneider  
3 Inverter Schneider  
4 Servo System Schneider  
5 Counting Sensor SICK  
6 Proximity Switch Schneider  
7 Power Switch Schneider  
8 Pressure Gauge SMC  
9 Cylinder FTEC  
10 Solenoid Valve FTEC  
11 Button Schneider  
12 Alarm Light Schneider  
13 Circuit Breaker Schneider  
 

 

5. Working Process

 

Piston Liquid Filling Machine Featuring Servo Motor Driven Filling System and PLC Control for Consistent Packaging Output

 

6. Advantage

6.1. It is widely used for the automatic filling from 1-5L agrochemical, chemical, fertilizer, personal care products, oil and other related industries.

 

6.2. Jinwang uses PLC control, servo motor drives the synchronous belt+stable operated double screw rod lifting structure to make sure the high precision of piston movement and filling. At present, top foreign packaging manufacturers all adopt this structure. Compared to similar products on the market, using a regular motor+encoder and chain transmission structure. After a long time of use, the chain has tensile properties, affecting filling accuracy and equipment stability.

 

6.4. Casting SUS316 filling heads which can be used for a long time. PTFE with good anti-corrosive properties is suitable for corrosive materials.

 

 

6.5. The whole machine uses the frame of Stainless Steel 304 that with perfect anti-corrosion effect. The stainless steel cover and the toughened glass door prevent the dirty air during filling from polluting the environment. Meanwhile, dimension Φ120mm exhaust outlet reserved on the top of the filling lancers which connected to the induced draught system for exhausting gas.

 

6.6. The machine uses France Schneider components, central control system which is stable, safe, green and low consumption of energy.

 

 

 

6.7. The filling machine does not fill when there is a shortage of bottles. At the same time, the filling machine is equipped with coordinated photoelectric devices on the back side. When the bottle is blocked due to poor bottle output, it automatically pauses the bottle output and achieves linkage function with the rear equipment.

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