Pesticide Filling Machine integrated with programmable logic controller for precise control of filling and sealing operations

DXD-180DJ Automatic Horizontal Film Roll Packaging Machine

1.Introduction

The main machine has a patented high-speed rail appearance, real-time data display, and the latest Industry 4.0 intelligent packaging machine.

DXD-180DJ fully automatic horizontal bagging machine includes motor film release, bag forming, bag bottom sealing, vertical sealing, servo bag pulling, shearing, bag opening inspection, bag opening and filling, bag transfer, and bag dust removal. Mechanisms such as bag top sealing use the motor to drive each cam on the main shaft to complete the coordinated actions of each mechanism, and the encoder on the main shaft feedbacks the position signal. Under the programmable control of the PLC, the film roll → bag forming → bag making → The functions include bag opening and inspection→filling→bag dust removal→sealing→finished product transportation, and finally manual boxing or cartoning.

The main machine adopts standard stripe sealing. By replacing the filling machine, the machine can automatically fill various materials such as powder, granules, suspending agents, emulsifiable concentrates, and aqueous agents. The whole machine is made of SUS304 stainless steel, which has good anti-corrosion effect on highly corrosive materials. The tempered glass outer cover prevents dust from leaking and is more environmentally friendly and pollution-free.

2.Equipment dimension

3.Technical Parameters

4.Advantage

①Film release and automatic film feeding②Ribbon coding (optional)③Film forming④Bottom seal⑤Central seal

⑥Vertical seal⑦Diamond tear (optional)⑧Virtual cut⑨Servo holding bag⑩Cut (optional double shear)

⑪Open the bag ⑫Bag opening detection ⑬Fill x2 ⑭Bag dust removal ⑮top seal ⑯Finished product output

5.Electrical configuration

6.Advantages

6.1Easy to use

6.1.1.An independent film detection device is placed in front of the film pulling device to reduce errors.

6.1.2. New film tensioning mechanism:Add a side film tensioning mechanism to make it more stable.

6.1.3. Mechanical bag opening detection:Mechanical bag opening and automatic detection function ensure high bag opening pass rate. If the bag is not opened or the bag is incompletely opened, no materials will be added and materials will not be wasted, thus saving production costs for the user.

6.1.4. Servo bag pulling system:The direct connection of the servo motor reduces the film gap error, and the bag width adjustment can be completed with one-key input on the touch screen, resulting in less packaging material loss.

6.1.5 The vertical sealing is fast and easy to tear, and the easy-tearing part is adjusted by a handwheel. No tools are needed to switch specifications, which is quick and convenient.

6.1.6. Dust bag dust removal: Dust bag dust removal function, motor drive sweeps away dust, solves the problem of dust adsorption at the bag mouth, and ensures the success rate of sealing.

6.1.7. It adopts the technology of motor-driven connecting rod-driven cam, which has higher operating accuracy and no position deviation.

6.1.8. The operating status (data) of the whole machine is presented in real time (clear at a glance).

6.2 The main parts are made of high-quality metal materials, with better wear resistance and corrosion resistance.

6.3 Safer

6.3.1. Temperature control integrated module:Real-time monitoring of temperature changes makes the operation clear at a glance. This effectively controls the heat sealing mechanism to ensure sealing reliability and make the packaged products easy to use and look good.

6.3.2. Central operation control: independent operation button box, with functions such as dose fine-tuning, debugging and jogging, making operation more convenient.

6.3.3. The main configuration of the whole machine adopts Schneider Electric system (PLC programmable controller, human-machine interface, servo system, frequency converter, switching power supply, etc.), which is safer, more reliable, efficient and environmentally friendly, and brings you more economical energy consumption. . 

6.3.4. Multiple safety protections (Panasonic color code detection, Japanese SMC vacuum generator, air source processor with air pressure detection, power phase sequence protector) to maximize the stability and reliability of equipment operation.

6.4 New structure double scissors:It adopts the form of double scissors to increase production capacity. For single bag filling, the production capacity is doubled on the original basis.(This feature is optional)

6.5 Adopt independent tearing mechanism,The cylinder drives the cutter to reciprocate to achieve the tearing effect, which is easy to tear and beautiful. Its use effect far exceeds that of the hot block tearing, and the tearing device is equipped with a debris collection device.(This feature is optional)